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2. Copper can be effectively used as backing because It melts at a higher temperature than steel oxides form on the surface that prevent bonding to t he steel The thermal conductivity of copper allows it to efficiently absorb energy the chemical differences do not allow copper and steel to melt together None of the above, copper is never used as backing
3. GTAW welding of aluminum can be performed with DCRP DCSP ACHF 2 and 3 All the above
4. Which of the following codes does not indicate specific acceptance criteria for production welding. AWS D1.1 ASME B31.3 ASME Sec I ASME Sec IX NONE OF THE ABOVE
5. Per ASME Sec. IX, If a welder qualifies using GTAW on carbon steel (P-1) pipe without purge is he/she qualified to weld 304 SS with purge provided all other variables remain the same Yes No It depends on the piping code B31.1 or B31.3 ASME Sec IX Does not address these requirements NOT ENOUGH INFORMATION IS GIVEN
6. Which of the following defects cannot be easily located with radiography Laminations cracks perpendicular to the film plane Porosity Incomplete Penetration Slag
7. Which end of a gouging rod must point towards the work piece The pointed end The copper covered end either provided the air is flowing over the rod either provided the air is flowing between the rod and work piece Any of the above
8. Effective preheating will Increase cooling times Increase distortion Increase residual stress Both 1 and 3 Both 2 and 3
9. PWHT is an acronym for Preheat With High Temperature Post Weld Heat Treatment Precision Welded High Tensile Post Weld Hydrostatic Test Pretty Welders have teeth
10. Which weld is stronger in tension FCAW Self Shielded Using E71T11 FCAW Self Shielded Using E-71T1 GMAW using ER70S-3 GTAW using ER-70S-2 None of the above
11. "Walking the cup" is a term used to describe technique for GTAW welding the edge of a pipe A technique that rests the gas cup on the metal being welded and the torch is rotated in a pattern that causes forward and side to side motion. A technique in which the root weld on pipe is welded that opens a "keyhole" while welding. None of the above All of the above
12. A butt welded joint in carbon steel that is restrained during welding and cooling will Have high residual stress be stronger than on that is not restrained Not ever crack Have to be stress relieved All the above
13. Residual Stress can be decreased by allowing parts to move freely during welding Using a "Back Step" sequence Post weld heat treatment Both 2 and 3 Both 1 and 3
14. A double bevel groove weld is Shaped like a vee since both pieces are beveled can be welded from one side only Has a cross section similar to the letter K Both 1 and 2 Both 2 and 3
15. Per ASME SEC IX, A person who takes a 2" Pipe Coupon test 6G, Uphill progression with GTAW Open Root and SMAW fill and cap is qualified to weld a stick welded root with backing to weld a GTAW Root fill and cap up to two times the deposited weld thickness Weld open roots downhill without backing using SMAW Both 1 and 2 # 1 #2 AND #3
16. Does a person have to take a test on a tube or pipe coupon to weld an attachment to the long axis of the pipe/tube Yes No Only if approved by the customer NEVER Sometimes
17. A constant current power supply is required for GMAW FCAW GTAW SAW OFW
18. Excess preheat and interpass temperatures on high strength low alloy steel such as A-514 will be most likely to Cracking Porosity Hydrogen Embrittlement Reduction in Mechanical Properties have no affect provided the lower critical temperature is not reached before welding
19. Glass is Ductile Brittle Opaque Elastic Fatigue Resistant
20. A material with a fractured surface that leaves a grey appearance on a piece of paper when it is rubbed with the paper is probably White Cast Iron Gray Cast Iron Carbon Steel Nickel Chromium Iron Any of the above
Score = Correct answers:
Since 23 July 03